Two of the most common ceramic tile workmanship complaints
from customers are lippage and flatness issues. To avoid these, contractors
must know and meet the industry standards for allowable lippage and allowable
deviation from perfect flatness.
<br /><br />Lippage is the difference in height
of adjacent tiles. In general, the installer is allowed 1/32” lippage between
two adjacent tiles in addition to whatever amount of warpage (curvature) is in
the actual tile being installed. If the grout joint is ¼” or larger, the
installer is allowed 1/16” lippage. For flatness, the installation should not
have any more than ¼” variation in 10’. This is typically checked by placing a
10-foot straightedge on the installation to find high and low spots.
<br /><br />Although the installer has a lot to
do with how much lippage will be present in an installation and how flat the
installation will be, the specific tile and pattern chosen and the existing
substrate also play a major role. The contractor may need to flatten the
substrate to meet or exceed the flatness and lippage standards. The contractor
should show the customer any areas of concern and explain the potential for
installation issues if the decision is made not to flatten a less-than-ideal
surface. The larger the tile, the more likely the substrate needs to be fixed.
Additionally, make sure the customer understands if the tile or the pattern
chosen could cause more lippage. Brick-joint (running-bond) patterns accentuate
any warpage present in tile.
<br /><br />Communicating, and more importantly
documenting, your recommendations and the customer’s decisions will be your
best aid in avoiding complaints, because the only way to meet a customer’s
expectations is to manage them.