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(L to R) Unfinished solid strip
flooring, thick flooring category, 3/4" x 1
1/2"; 3/4" x 3 1/4";
3/4" x 2 1/4".
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The two primary classifications of
wood flooring are Solid Flooring and Engineered Flooring. Each of these two classifications can be
further separated into Unfinished Flooring and Factory Finished Flooring. Pattern or parquet floors can also enter the
mix of choices though the basic material is still made from solid or engineered
components.
Solid Wood Flooring
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(L to R) Unfinished solid flooring, thin
flooring category, 3/8" x 2 1/4"; 1/2" x
2"; 3/4" x 3 1/4" for
comparison; TOP 5/16" x 2" square edge flooring.
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The
standard of the industry is typically a strip flooring product that is ¾” thick
and either 2 ¼” or 3 ¼” wide. The standard widths for strip flooring are: 1 ½”,
2”, 2 ¼”, 3”, and 3 ¼”. Wider widths are considered plank flooring and are
generally made in one-inch increments from 4” to 8”. Some manufacturers offer
other widths such as 4 ¼” and 5 ¼”.
These and other widths are generally considered special order. Standard SPIB pine flooring is also different
and is generally manufactured on one inch increments plus 1/8”, i.e. 5 1/8” face width. Solid wood flooring can be represented in
many ways, sometimes as the actual sizes or as a nominal dimension. For
instance standard 1/2” thick flooring is not really ½” thick, but 15/32” thick.
A frequent
item concerning solid wood flooring is how to figure how much flooring is needed.
Most flooring today is marketed by the square foot as a face width dimension
for coverage. However, you may find that some flooring is sold by the board
foot. For flooring, a board foot represents the actual size of the blank that
is molded to the finished shape, i.e. 2 ¼” flooring is represented as made from
a 1” by 3” blank or 3 ¼” flooring from a 1” by 4” blank. The conversion factor
for square foot to board foot is different for these two products. For 2 ¼” flooring it is-- 3 divided by 2.25
or 1.333, and for 3 ¼” flooring it is-- 4 divided by 3.25 or 1.24. Other ¾” thick products are figured in a
similar way with the blank as ¾” wider than the actual face width.
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3/4" solid parquet; Bottom-- 9" x 9"
Unit block; Top-- 4 1/2" X
9" Herring block.
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Another
factor that confuses is the end matching allowance for solid wood. Since solid flooring is considered random in
length, it is very difficult to measure the lengths of every piece to determine
the exact coverage of the flooring pieces. Since the beginning, the end match
or end forming, normally considered ¾”,
is included as part of the actual length of mass produced flooring. In
other words, a 36” long piece of flooring is counted as 36.75” long. With any
installation there will be field cuts made and some waste. The standard cutting
allowance for square and rectangular rooms is considered to be 5% of the
overall coverage area. This 5% has traditionally included the allowance for end
matching. An example—a room 18’ by 27’=
486 square feet, flooring required would be 511 square feet rounded up to the
nearest foot or bundle. This 5% should
be used where the average length of flooring is 2 ¾’ (33”) and longer. As you can see with shorter flooring more
pieces are required, more pieces mean more end match allowance which takes up a
greater part of the cutting allowance. So, with shorter average lengths, a
greater cutting allowance is required. A general rule of thumb is 6% to 7% for
lengths averaging 27” to 32”; 7% to 10% for lengths averaging 24”; and a
minimum 10% for “1 ¼’ shorts” which average 18”.
One other
question that is asked is how to determine how much flooring is needed when
different widths are involved such as a random plank floor with widths 3”, 4”,
and 6”. If the installation is a repetitive pattern the object is to order
equal lineal footage. I will typically
add the widths, in this case they equal 13, and then convert each width to a
percentage; 3” equals 3/13 or 24%; 4” equals 4/13 or 31% and 6” equals 46%. For
a 1,000-square-foot floor, the order will be; 3” flooring—240 + 12 (5% cutting
allowance) = 252 square feet; 4”flooring—310 + 16 = 326 square feet; and 6”
flooring—460 + 23 = 483 square feet.
There are
a number of other sizes of solid wood than ¾” thick flooring. Other standard
thicknesses are: nominal ½”—15/32” actual; 3/8”—11/32” actual, and 5/16”—5/16”
actual. These sizes are generally considered thinner flooring and have
different requirements for subflooring and nails/cleats/staples than ¾” and
thicker products. The classification for
thicker flooring includes the standard thicknesses— ¾”, 25/32” (MFMA standard,
NOFMA allows maple products to be manufactured in this thickness), and 33/32”
(MFMA standard).
There is
basically no difference between unfinished flooring and factory-finished
flooring regarding measurement and dimensional performance except that finish
delays acclimation and factory finished flooring is normally boxed. It’s difficult to see in the box, so
monitoring the amount of flooring in the box can be difficult. Will every box
have the same and correct amount? Likely they will be very close, but the
amounts in 20 boxes should average the stated amount.
Engineered Flooring
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3/4" solid plank flooring; Clockwise from
left-- 3/4" Pegged plank; 3/4" x 7" Hickory
plank; 3/4" x 5 1/8" Southern Pine with no end
match; 3/4" x 4" Quartered white
oak; 3/4" x 6" Plain sawn white oak.
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Engineered
flooring is quite different from solid wood. Neither the HPVA ANSI standard nor
NOFMA Official Flooring Grading Rules list any standard width or thickness for
engineered flooring. Some common thicknesses are 3/8”, 7/16”, ½”, 9/16”, and
¾”. Widths are mostly on the inch measurement. The construction can be any
number of plies, dimension parts, or composite materials, as long as the
construction is balanced and does not introduce warp or twist.
Engineered
flooring measurement is more straightforward than solid wood. Much of
engineered flooring is not random in length and thus can be more accurately
measured. Even when different lengths
are boxed there are often only 3 to 5 length variations. Since the random
component is eliminated, the stated square footage can be placed in each box.
A major
classification for engineered flooring is the manufacturing technique used to
produce the wear layer. One common
technique is to rotary peel the veneer. This produces a uniformly tangential
grain orientation. Most every piece of a rotary product will have the wide
cathedral or flame pattern look. Sliced veneers have a more random look with
different grain orientations. There can be pieces with the quartered look to
pieces with plain sawn features. Another
type is the sawn veneer. This is essentially a thin flat piece of dimensioned
wood that is adhered to a plywood or composite core. A sawn veneer is likely the thickest of the
available wear layers. Further, the thicker the wear layer, the more similar to
solid wood will engineered flooring perform.
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Unfinished engineered flooring; Left--
15/32" x 3" three ply; Right 15/ 32" x
3" six ply. The two engineered photos showing similarly dimensioned
products with different plies illustrate how varied and proprietary
engineered flooring is.
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As a wood
flooring category, engineered flooring performs differently than solid wood.
One primary aspect is dimensional change. Engineered flooring is influenced by
its construction. The cross banding restrains the potential dimensional change
in width so that seasonally little side gapping or cupping is noted. The other
dimension, length, is a different story. The cross banding also introduces the
width component along the length. Engineered flooring can change in length 2 to
5 times as much as solid wood in equal settings so that seasonal gapping at
ends is noticeable.
Here we
have discussed the two primary categories of wood flooring, engineered and
solid. Each category has some of its own unique issues. There can be many
subcategories but even the subcategories will perform similarly to the primary
category. Remember to read and follow
manufacturer’s directions and industry recommendations from the different
governing associations. Make a habit of checking the products BEFORE they are
installed. Also, to protect yourself, promptly advise the distribution chain if
any abnormal issue arises.