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| Photo
2: Flooring installation began before drywall was installed. In this case the
front door had not been hung and an upstairs special order corner window was
not in place during installation. |
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All
those along the chain of custody from the manufacturer, distributor,
contractor, and even to the consumer, are responsible for proper handling and
inspection of the wood flooring products.
What are some of the responsibilities of each of these
stakeholders?
The manufacturer inspection and handling responsibilities:
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| Photo
3: This is the aftermath of Photo 2. The flooring has been subjected to
continuing abuse, particularly from sheetrock taping, and painting has not been
started. This floor was very tight,
noisy, and had uneven edges, though not necessarily cupped. Since it was
installed under such adverse conditions, the main fault lies with the flooring
contractor. |
|
Product
is inspected to maintain the standard of appearance and manufacture as
specified.
Product is handled in a way to assure it maintains the manufactured condition
when it leaves their custody.
The standard may be the NOFMA standard, which establishes grading guidelines,
moisture content allowance, and configuration allowances. A manufacturer may
also have a proprietary standard, particularly for grade, such as a factory
finished product. The inspection process assures these standards are met. The
industry’s traditional acceptance of a 5% allowance for the occasional mistake
is also a part of the standard of inspection. Many of these pieces that are
mistakes are not totally wasted, as most often only a part of the particular board
is cut away and not used.
During the manufacturing process, the product is packaged and handled in a way
to assure it leaves their custody in its original condition. This also means
the product is stored under conditions that maintain the moisture content of
manufacture. In addition, when the
product is shipped, manufacturers require shippers to properly cover and
protect the product.
The distributor inspection and handling responsibilities:
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| Photo
4: The flooring has been placed in the home for acclimation. Note the spacing
between the bundles in both directions and the plastic billowing from a fan
circulating air around the flooring. Moisture readings as they were taken were
written on the back of the exposed boards. They flooring was acclimated for 6
weeks before the normal moisture content was reached. |
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·Product
is handled in a way to continue to maintain the condition of manufacture.
·The ordered product is sent to the job site.
·Product as shipped to the jobsite is protected from adverse
elements.
·The distributor inspects the product as necessary when product issues are
reported.
The distributor protects the flooring similarly to the manufacturer. However,
in certain cases the local environment may dictate that the distributor can aid
in proper acclimation. Coastal areas will cause flooring to increase in
moisture from manufacture. Dry climates such as the southwest and mountain
states will cause a loss of moisture from manufactured condition. So, for
standard products sufficient inventory is on hand to allow acclimation at their
facility. The distributor is responsible for shipping the correct product to
the jobsite. Also, the product should be properly protected during transit.
Many distributors today also inspect the product by taking some cursory
moisture readings of the delivery to help confirm the delivered moisture
content. These readings are often placed on the delivery ticket. They may also
inspect the site and record subfloor readings to help their customer avoid
obvious adverse environmental conditions. As knowledgeable wood flooring
persons, the distributor that delivers product to obvious improper conditions
can be a party to product failure.
The distributor is typically the communicator between the factory and their
customer, the contractor. When problems with the product are reported, the
responsibility of inspection to determine cause and responsibility initially
falls on the distributor. This means the
distributor is only as good as their inspection ability. The distributor is
often the negotiator first between the manufacturer and contractor, and later
with the consumer. The best distributors
conduct a proper inspection which includes the necessary data. They are candid
with the primary parties and often advise the best way to resolve issues so
that no one party bears the total cost of the “fix.”
The flooring contractor’s inspection and handling responsibilities:
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| Photo
5: The bit ends of this flooring are obvious and should not have been installed
even though they are a manufacturing-related condition. |
|
·The
job site must be inspected to determine if conditions are proper for
installation.
·Flooring should be inspected/checked
to determine proper acclimation.
·Flooring is handled in a way that promotes acclimation as necessary.
·During installation flooring is inspected for obvious conditions that may
affect performance or be objectionable to the consumer.
The contractor is responsible to inspect the job site and determine when
conditions are acceptable for flooring delivery and installation. This requires
a site walk through and testing with a moisture meter. A check list keeps track
of what to look for and is a place to record the data. The site inspection
should include the address, date, 20 or more moisture readings of subfloor and
any flooring related wood framing members, observations related to adverse
moisture conditions, and whether the site is closed to the elements. For crawl
space and basement homes, these areas should be observed for evidence of wet
conditions and proper vapor retarders. The moisture readings taken off the
subfloor should confirm the observed conditions. These readings determine what
to tell the builder/homeowner if conditions are present that can adversely
affect the flooring performance. (Photos 1, 2 and 3)
After flooring delivery, check the moisture content of the flooring to
determine acclimation. This requires 20 or more readings to be recorded and
averaged. This is not a check to determine if the flooring was manufactured at
the proper moisture content. The manufacturer has already assured with their
inspection process that the product was at the proper moisture content. When
readings show more than 2 or 3 boards with an unusually wide range, say over 4%
from wettest to driest, the distributor should be advised so they can further
check the product. If the product is within the average expected moisture
content for the area it is already acclimated and installation should proceed.
Where site acclimation is necessary, boxed product should be opened and stacked
with space between and around boxes. Bundled flooring can be cross stacked and
spaced between bundled to allow air flow facilitating acclimation. As
acclimation progresses take additional readings of the same boards previously
recorded to determine if acclimation is complete. When conditions will not
allow acclimation, such as winter dryness, field spacing can accommodate the
expected expansion of the wetter season. (Photo 4)
Finally, during installation flooring should be continually inspected for
performance issues. This does not mean closely examining every board end to
end, face and back. Again, the manufacturer’s inspection procedures assure that
the close examination has already occurred. We are not on the payroll as a
manufacturer quality control division.
What we are looking for is the obvious condition that affects
performance or final acceptance. Some conditions to watch for: splits such as
the split board that rattles when hit into place; the obvious mis-colored/excessively
character marked board very different from the surrounding boards; and any item
of similar appearance that is obviously different from the general look of the
other boards. If the board stands out from the general look, then it likely
shouldn’t be placed in the floor; closets and under cabinet areas are
alternative placements.
In addition any condition that is noticed as different from the performance of
other floors should be reported to the distributor. Items such as: an excessive
number of varying width boards that create gaps during installation, loose
flooring after being fastened where ends and or edges move up and down
excessively; an excessive amount of discarded boards; an excessive number of
unsquare ends; and other similar conditions. These conditions can be considered
obvious, so if they are ignored and installed any way, we leave ourselves at
risk to bear responsibility of performance issues even though they may have
been caused by manufacturing or others handling the flooring. (Photo
5)
All parties are responsible for proper handling and inspection of the flooring;
the manufacturer creates a product that has been correctly made; the
distributor makes sure the correct product is delivered and is unaltered as
necessary while supporting vendor, manufacturer and contractor customer; the
contractor determines suitability for installation and checks the product as
installed to have the flooring accepted by the consumer as the ultimate goal.
And finally, the consumer is advised how to maintain and care for the flooring
to assure continued performance.