Sound control for hard surface flooring applications in
multi-family construction can be a confusing and controversial topic. With the
large number of multi-family and condo projects built over the last few years
and the increased interest in “downtown living”, even in smaller urban markets
and in suburban areas, and with those clients demanding more hard surface
flooring materials, there has been increased attention focused on this issue.
This growth in the potential market for sound control underlayments has brought
many new manufacturers and technologies into the category.
With all the different manufacturers
and products and the plethora of marketing materials and data sheets making
claims about the performance of those products, it is difficult to separate
fact from marketing hype when it comes to how a specific product will perform
in a given application. To make an intelligent decision about what type of
product to specify or install, it is important to understand what is required
by the Building Code, in any given jurisdiction, and what the performance
standards of STC and ICC ratings actually relate to.
In multi-family construction, in most
jurisdictions, there are minimum IIC and STC values that the floor/ceiling
assembly, in a living space over living space configuration, must achieve in
order to meet the code standard. The most common are the U.B.C. (Uniform
Building Code) and (I.B.C. International Building Code), which call for a minimum
50 IIC and 50 STC value. The higher the IIC or STC number, the better the sound
attenuation performance, with 50 considered the minimum for most multi-family
applications. Some areas and municipalities may have different building code
standards, but the U.B.C. and I.B.C. codes are by far the most common. Consult
your local building department or the homeowners association of the development
for the exact standards applicable for your potential installation.
The term STC refers to the evaluation
method used to quantify the transmission of airborne sound through building
elements, such as walls, windows, doors or floor systems. This type of noise
would be the equivalent of voices, music, or television in the context of a
multi-family building. The term STC
actually translates to Sound Transmission Class and it is measured and stated
in accordance with ASTM Standard number C634 and tested via the test
methodology of ASTM Test Methods E90, E336, and E596.
In reality, sound control underlayments contribute little or nothing to
the STC rating of an assembly. Since the building code requires the
information, the vendors of sound control underlayments usually provide test
data showing STC ratings. In a typical multi-family assembly, the mass of the
structure is what contributes the STC value of an assembly. A 6” solid concrete
slab, a very typical multi-family construction detail, has an STC rating of
about 52, without any underlayment or flooring materials installed. If you see
STC ratings in the high 60s or low 70s in Sound Control Underlayment marketing
materials and data sheets, or claims of “highest STC performance,” this would
indicate that an elaborate sound rated ceiling (suspended) assembly being used
in the test data and that the STC, as well as the IIC ratings, claimed in the
test data or marketing materials should be viewed with a great deal of
skepticism.
A
color drawing of a fairly typical installation for a Sound Rated Floor System.
Note the details where the floor and wall and/or any associated trim or
moldings intersect. Overlooking these details can impact the performance of the
system.
The term IIC refers to the evaluation method used to
quantify the transmission of Impact Sound
through a floor/ceiling assembly system. This type of sound would be the equivalent of foot steps, dropped
articles, or furniture being dragged across the floor in the context of a
multi-family building. The term IIC actually translates to Impact Isolation
Class and it is measured and stated in accordance with ASTM Standard numbers
C634 and E989 and tested via the test methodology of ASTM Test Method
E492. In addition, a new test protocol
for concrete subfloors has been introduced under ASTM E2179-03e. The ASTM
E-2179 standard states the IIC rating as a r, or “contributed value” for the
underlayment and flooring assembly. While there has been a lot of promotion of
“rIIC values” recently, in reality, very few products have actually been tested
to the E-2179 standard. Also, if you are looking at rIIC data in regard to your
application, bear in mind that in most cases a rIIC value in excess of 20 will
be required to produce a code compliant flooring assembly.
In addition to the laboratory testing
for IIC referenced in Table 1, there is an ASTM Field Test method for IIC
testing (E1007). In the reports for these tests, the values are designated by
the initials FIIC to the left of the numeric value. Products that have only
“Field IIC” (FIIC) data and no laboratory testing should be considered with
caution. Field tests can be valuable, but are very location specific, because
of the wide variety of variables that can be encountered. Manufacturers can,
and have, found “favorable” locations and acoustical engineers to perform FIIC
testing. For this reason, comparing the Field IIC test data of one product to
the lab IIC testing of another product is not an accurate way to make an
assessment of relative performance.
IIC values are not heavily influenced by the presence of solid mass in the
structure. A 6” solid concrete slab, a very typical multi-family construction
detail, has an IIC rating of about 28, without any underlayment or flooring
materials installed. 28 IIC is a long way from the code standard of 50 IIC and
the addition of a hardwood, tile or laminate floor, without a sound attenuation
system is not going to markedly improve the IIC rating of the assembly.
Improvement in IIC values is dependent on the presence of a resilient material
somewhere in the assembly to isolate and absorb the sound energy created by
impacts. To put all this in a more understandable perspective, table 1 shows
the theoretical IIC for the 6” concrete slab at various levels of IIC
improvement and what the approximate reduction in audible sound would be.
A direct bonded Ceramic Tile installation over AcoustiCORK,
as per NTCA Handbook Method # F135-07.
Tremendous IIC improvement can be provided by the presence
of a sound rated (suspended) ceiling assembly. These rarely exist in real world
construction details, however most of the test data for the IIC ratings of
sound control underlayments relates to assemblies with sound rated ceiling
assemblies. If you see marketing materials that claims laboratory IIC testing
with an IIC rating of 60 or more, you can be almost certain that a ceiling
assembly was present. There is not a “standard” ceiling assembly, so
consequently in a race to provide the best marketing “number”, there now some
pretty robust ceiling assemblies being used for test reports. If you see STC an
IIC ratings in the 70’s for any sound control underlayment, you can be assured
that a pretty elaborate ceiling assembly was employed to achieve the biggest
number possible. You can also be relatively certain that the product if used in
an assembly without a similar ceiling assembly, would not produce a code
compliant installation.
To provide the resilient material in the floor assembly to attenuate IIC
(Impact) noise, a sound control underlayment is what is commonly required. The
correct sound control underlayment will provide the resilience required for code
complaint IIC noise reduction, as well as the structural stability required for
a responsible installation of the finished flooring. Bonding characteristics
can also be a concern, for applications where the flooring will be adhered to
the underlayment. Floating hardwood or laminate flooring are typically the
least challenging application and bonded ceramic tile or natural stone
assemblies are the most challenging application for sound attenuation
performance in multi-family settings.
Sheets of AcoustiCORK CRC950, a new 3/8” thick Cork &
Rubber composite sheet material being applied to a concrete subfloor. Ceramic
tiles will then be installed over the underlayment.
Different types of assemblies, flooring choices and
attachment methods have different types of needs; and there is no single
product that is appropriate for all types of assemblies or flooring products.
For the best results, look for a manufacturer who can supply acoustical testing
data that most closely matches the type of floor covering you will be
installing and the construction detail of the building they will be installed
in. Many suppliers have only one product and one tested assembly which may not
correlate well with your actual installation.
If a sound rated ceiling assembly is
used in the test assembly, it should be disclosed and described in detail in
the test report. For the AcoustiCORK™ program, we currently publish test data
for 19 different assemblies, using various flooring materials and a variety of
different construction details. We fully describe the subfloor, flooring
material, attachment of the underlay and flooring. If a ceiling assembly is
present, we disclose it and fully describe it in the test reports. We feel that
all suppliers should do the same, but unfortunately the vast majority do not.
If a potential supplier does not have a tested assembly that closely
approximates your conditions, you may be better served finding a supplier who
does.
The 2007 TCNA Handbook has an
advisory on Sound Rated Floors (pages 77 & 78). As one of the primary
authors of this industry consensus document, I can attest to the quality of
information that it provides. Many of the points covered in that document, are
referenced in this article. In addition, if you would like more information on
the topic of sound rated floors, I would suggest checking out the AIA-CEU
course that our company provides on the topic, which can be accessed from our
website www.acousticorkusa.com. It is an objective look at the topic, the code
issues, the challenges in meeting the code requirements in different
construction details and the range of solutions available, with their relative
strengths and weaknesses. The course meets the AIA guidelines and is not an
“infomercial” for our products.
Multi-family housing and condominiums can be a litigious environment. If
you are going to recommend, specify or install sound control products with hard
surface flooring materials in these types of applications, you should make sure
you are making an informed decision about the products you intend to use. A
little research and education can go a long way toward minimizing the risk and
providing a satisfactory installation for the end user, and his downstairs
neighbor.
LarryLyons Larry Lyons has been involved in the construction industry
in a sales and marketing capacity for more than 30 years. He joined Amorim Cork
Composites in 2001 and became involved with the field of Sound Control
Underlayments for hard surface flooring. Along with the everyday duties of
Sales Marketing and Technical Director for the AcoustiCORK product line, he is
also deeply involved in the development and testing of new products and
concepts.
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